Acme Dietcare Pvt Ltd is a newly renovated site situated at Panchratna Industrial Estate, Changodar, Ahmedabad – Gujarat.

The facility is a state of art infrastructure to meet with the demands of international regulatory trends and requirements. It provides an integrated solution for the contract manufacturing operations both for domestic and global markets. The site is licenced to manufacture Oral Solid Dosage in powder form.

Accreditations: WHO GMP

Salient Features:

  • Well designed site to maintain the uniflow of Man and Material.
  • Well Segregated Raw Material, Primary Packaging and Finished goods warehouse with climate control. Dedicated Secondary Packing material store with ample space.
  • Separate warehouse measuring 4000 square feet for Raw Material Quarantine, Under Test and Approved Finished Goods stores. Sampling and dispensing booths for sampling and dispensing.
  • All core process areas and adjacent air locks are classified under Class D 100000. All the cabins and suites have individual Air Handling Units fitted with terminal HEPA filter. The conditions of temperature and humidity are ably controlled by a sophisticated automated HVAC system. Static and Dynamic pass boxes to transfer the material from one class of the area to other.
  • A well- equipped Quality Control Laboratory with the most modern and sophisticated instruments like –UV Spectro photometer, Flame Photometer, Refractometer, Karl Fischer Auto Titrator and micro balances. The state of art microbiology laboratory with incubators and Autoclaves to store and handle the media.
    Incubators and chambers for carrying out of stability of the finished products in different conditions.
  • Highly sophisticated Two pass RO water system with online conductivity.
  • Almost fully automated process till the final packing of the product.
  • At present the site is engaged in the manufacture of Oral Hydration Salts for both domestic and Rest of the World Market. It is one of the largest manufacturer of the product in this range.

Production and Manufacturing Capabilities

Granulation
  • Granulation areas – 2 Fluidised Bed Dryer, Vacum rated sifter for pneumatic transfer of materials in storage bins, multi-mill.
  • Dust Control System is put in place for the containment of dust overflow in the area.
  • Octagonal Blender of 5000 litre and 600 litres to blend small and big batches.
  • Cumulative capacity to produce 700 metric tons of material per anum in a single shift working.
  • Material loading and transfer is done at every process level by vacuum transfer.

Filling
  • Filling by gravity form the first floor into pouch filling machines having actuator and level sensors.12 storage bins of 250 kg cater to 12 filling lines on the ground floor.
  • Dust control system to control dust spillage in the area

Packing
  • 4 cubicles having 16 pouch filling machines.
  • 12 machines cater to the filling of bigger size pouches and remaining 4 are dedicated to the filling and packing of smaller size packs.
  • Dust control system in the area for the containment of powder overflow.
  • Annual capacity: 120 million sachets

Technical Area & Utility
  • HVAC System with Air Handling Units fitted with terminal Hepa Filters.
  • Hot water generator.
  • Boiler with thermic fluid as the fuel.
  • Water cooled brine chiller.
  • DG set as power backup.
  • Effluent Treatment Plant.
  • Sophisticated water system with Double RO pass and EDI.